[frers-list]Re: frers-list digest, Vol 1 #508 - 1 msg - Rudder Delamination

Keith Bradley frers-list@lists.frers33.com
Sun, 20 Nov 2011 22:31:26 -0500


This is a multi-part message in MIME format.
--------------080900030907020706030507
Content-Type: text/plain; charset=UTF-8; format=flowed
Content-Transfer-Encoding: 7bit

Thanks Ed

I had a feeling I'd have to make my own templates. Luckily only half the 
rudder was affected.

Thanks for the help.
Keith

On 11/20/2011 12:42 AM, edputnam@comcast.net wrote:
>
> Hi Keith,
>
> The most common foam I've use for building rudders is Divinycell H-80 
> which has a weight of 5lbs.  We also use higher density foam such as 
> a800 or a1200 which have a weight of 8 & 12lbs respectively for high 
> performance rudders and or rudders which are highly loaded.  My guess 
> is the lighter of the two would suffice for the Frers 33, as long as 
> you can achieve a clean and well prepped bonding surfaces to the 
> existing rudder skin, remaining foam and post.
>
> If you have any cavities under the skin, where you have dug out the 
> foam I would suggest drilling a small hole at the closed end of the 
> cavity, so that when you pour the expanding foam into the void the 
> resulting gas and air will have a place to escape.
>
> If you can't find a template for the rudder, hopefully you still have 
> one side of the rudder intact, and then you can scribe a 
> template from the area opposite of the delamination.  Another way 
> would be to use a ships curve or batten to reshape/fair your rudder.
>
> Hope this was helpful.
>
> Regards,
>
> Ed Putnam
>
> ------------------------------------------------------------------------
>
> *From: *frers-list-request@lists.frers33.com
> *To: *frers-list@lists.frers33.com
> *Sent: *Saturday, November 19, 2011 1:02:01 AM
> *Subject: *frers-list digest, Vol 1 #508 - 1 msg
>
> Send frers-list mailing list submissions to
>         frers-list@lists.frers33.com
>
> To subscribe or unsubscribe via the World Wide Web, visit
>         http://lists.frers33.com/mailman/listinfo/frers-list
> or, via email, send a message with subject or body 'help' to
>         frers-list-request@lists.frers33.com
>
> You can reach the person managing the list at
>         frers-list-admin@lists.frers33.com
>
> When replying, please edit your Subject line so it is more specific
> than "Re: Contents of frers-list digest..."
>
>
> Today's Topics:
>
>    1. Rudder delamination (Keith Bradley)
>
> --__--__--
>
> Message: 1
> Date: Fri, 18 Nov 2011 09:30:45 -0500
> From: Keith Bradley <kbradley@fairpoint.net>
> To: frers-list@lists.frers33.com
> Subject: [frers-list]Rudder delamination
> Reply-To: frers-list@lists.frers33.com
>
> I found some rudder delamination and opened it up to see what was going
> on and found a big void where the foam has rotted away.  I am planning
> on filling the void with urethane foam, shaping it then re-glassing it.
> does anyone have a suggestion on what weight foam to use (8lb or 16lb)?
> Also does any know where to get templates for shaping the rudder?
>
> Thanks
> Keith Bradley
>
>
> --__--__--
>
> _______________________________________________
> frers-list mailing list
> frers-list@lists.frers33.com
> http://lists.frers33.com/mailman/listinfo/frers-list
>
>
> End of frers-list Digest
>


--------------080900030907020706030507
Content-Type: text/html; charset=UTF-8
Content-Transfer-Encoding: 8bit

<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.01 Transitional//EN">
<html>
  <head>
    <meta content="text/html; charset=UTF-8" http-equiv="Content-Type">
    <title></title>
  </head>
  <body bgcolor="#ffffff" text="#000000">
    Thanks Ed<br>
    <br>
    I had a feeling I'd have to make my own templates. Luckily only half
    the rudder was affected. <br>
    <br>
    Thanks for the help.<br>
    Keith<br>
       <br>
    On 11/20/2011 12:42 AM, <a class="moz-txt-link-abbreviated" href="mailto:edputnam@comcast.net">edputnam@comcast.net</a> wrote:
    <blockquote
cite="mid:516567993.27129.1321767750239.JavaMail.root@sz0089a.westchester.pa.mail.comcast.net"
      type="cite">
      <style type="text/css">p { margin: 0; }</style>
      <div style="font-family: Arial; font-size: 12pt; color: rgb(0, 0,
        0);">
        <p>Hi Keith,</p>
        <p> </p>
        <p>The most common foam I've use for building rudders is
          Divinycell H-80 which has a weight of 5lbs.  We also use
          higher density foam such as a800 or a1200 which have a weight
          of 8 &amp; 12lbs respectively for high performance rudders and
          or rudders which are highly loaded.  My guess is the lighter
          of the two would suffice for the Frers 33, as long as you can
          achieve a clean and well prepped bonding surfaces to the
          existing rudder skin, remaining foam and post. </p>
        <p> </p>
        <p>If you have any cavities under the skin, where you have dug
          out the foam I would suggest drilling a small hole at the
          closed end of the cavity, so that when you pour the expanding
          foam into the void the resulting gas and air will have a place
          to escape.   </p>
        <p> </p>
        <p>If you can't find a template for the rudder, hopefully you
          still have one side of the rudder intact, and then you can
          scribe a template from the area opposite of the delamination. 
          Another way would be to use a ships curve or batten to
          reshape/fair your rudder.</p>
        <p> </p>
        <p>Hope this was helpful.</p>
        <p> </p>
        <p>Regards,</p>
        <p>Ed Putnam<br>
          <br>
        </p>
        <p>
        </p>
        <hr id="zwchr">
        <p><b>From: </b><a class="moz-txt-link-abbreviated" href="mailto:frers-list-request@lists.frers33.com">frers-list-request@lists.frers33.com</a><br>
          <b>To: </b><a class="moz-txt-link-abbreviated" href="mailto:frers-list@lists.frers33.com">frers-list@lists.frers33.com</a><br>
          <b>Sent: </b>Saturday, November 19, 2011 1:02:01 AM<br>
          <b>Subject: </b>frers-list digest, Vol 1 #508 - 1 msg<br>
          <br>
          Send frers-list mailing list submissions to<br>
                  <a class="moz-txt-link-abbreviated" href="mailto:frers-list@lists.frers33.com">frers-list@lists.frers33.com</a><br>
          <br>
          To subscribe or unsubscribe via the World Wide Web, visit<br>
                  <a class="moz-txt-link-freetext" href="http://lists.frers33.com/mailman/listinfo/frers-list">http://lists.frers33.com/mailman/listinfo/frers-list</a><br>
          or, via email, send a message with subject or body 'help' to<br>
                  <a class="moz-txt-link-abbreviated" href="mailto:frers-list-request@lists.frers33.com">frers-list-request@lists.frers33.com</a><br>
          <br>
          You can reach the person managing the list at<br>
                  <a class="moz-txt-link-abbreviated" href="mailto:frers-list-admin@lists.frers33.com">frers-list-admin@lists.frers33.com</a><br>
          <br>
          When replying, please edit your Subject line so it is more
          specific<br>
          than "Re: Contents of frers-list digest..."<br>
          <br>
          <br>
          Today's Topics:<br>
          <br>
             1. Rudder delamination (Keith Bradley)<br>
          <br>
          --__--__--<br>
          <br>
          Message: 1<br>
          Date: Fri, 18 Nov 2011 09:30:45 -0500<br>
          From: Keith Bradley <a class="moz-txt-link-rfc2396E" href="mailto:kbradley@fairpoint.net">&lt;kbradley@fairpoint.net&gt;</a><br>
          To: <a class="moz-txt-link-abbreviated" href="mailto:frers-list@lists.frers33.com">frers-list@lists.frers33.com</a><br>
          Subject: [frers-list]Rudder delamination<br>
          Reply-To: <a class="moz-txt-link-abbreviated" href="mailto:frers-list@lists.frers33.com">frers-list@lists.frers33.com</a><br>
          <br>
          I found some rudder delamination and opened it up to see what
          was going <br>
          on and found a big void where the foam has rotted away.  I am
          planning <br>
          on filling the void with urethane foam, shaping it then
          re-glassing it.  <br>
          does anyone have a suggestion on what weight foam to use (8lb
          or 16lb)?  <br>
          Also does any know where to get templates for shaping the
          rudder?<br>
          <br>
          Thanks<br>
          Keith Bradley<br>
          <br>
          <br>
          --__--__--<br>
          <br>
          _______________________________________________<br>
          frers-list mailing list<br>
          <a class="moz-txt-link-abbreviated" href="mailto:frers-list@lists.frers33.com">frers-list@lists.frers33.com</a><br>
          <a class="moz-txt-link-freetext" href="http://lists.frers33.com/mailman/listinfo/frers-list">http://lists.frers33.com/mailman/listinfo/frers-list</a><br>
          <br>
          <br>
          End of frers-list Digest<br>
        </p>
      </div>
    </blockquote>
    <br>
  </body>
</html>

--------------080900030907020706030507--